FREQUENTLY ASKED QUESTIONS

The IRE will work with all paint products available. Our Greenbox and patented VOC detection captures all VOC measurements through the unique 3 stage filtration system.

The air quality coming out of the unit is similar to the air quality of the surrounding environment where the IRE is installed.

The Greenbox measures the VOC emissions from the IRE, and if the VOC values ever exceed those present in your workshop environment by more than 40% (which is a minimal difference), an alarm is triggered, prompting the suspension of the painting process and implementation of other necessary measures.

The IRE has undergone testing with all substances utilized in BASF paints, including isocyanates. In every instance, the exhaust air from the IRE contains below 0.01% of the permitted limit values (LV) for each substance. The active carbon filters of the IRE effectively remove these substances.

You will be alerted well in advance, as the VOC measurements will detect any rise in VOC emissions from the IRE. This serves as the most reliable indicator that the active carbon filters require replacement. Additionally, the controller features an hour counter that displays the duration of the filters' operation.

The power usage for outlet fans, inlet fan, LED light systems, Greenbox, and air valve system remains below 4 kW. If the unit were operated continuously for 24/7, the annual consumption would amount to 35,000 kWh. However, this is not the case. Considering 220 working days, during which the IRE operates for 6 hours with fans running, the power consumption would be 5,280 kWh. It is important to note that the fans are variable speed controlled and rarely operate at 100%. Assuming an average fan speed of 80%, the power consumption is reduced to 50%. Moreover, the fans predominantly run at lower speeds. With these assumptions, the annual power consumption of the IRE would be 2,640 kWh.

The warranty period is one year. Carheal X provides a comprehensive service and maintenance agreement that covers all filters, sensors, annual inspections, and remote monitoring.

Yes, regular filter replacements, annual replacement of VOC sensors, and annual inspections and cleaning of the unit are essential. That is why Carheal X offers a comprehensive service agreement, which includes online monitoring, a hotline, and other services at a fixed price.

Booth clearance time of the was measured using the procedures described by HSE (Health and Safety Executive, England). Depending on the fan speed, it ranges from 210 seconds to 285 seconds for an empty booth (no vehicle inside).

No, the IRE uses the air from the workshop where it is installed – so “room temperature” is always at hand. Heaters are only used for the drying process.

The maximum air volume is 9.600 cubic meters per hour, running the fans at full speed.

The IRE has dimensions of 6.4 m (L), 4.7 m (W), and 2.5 m (H). To ensure practicality and maintain adequate airflow into and out of the unit, it is recommended to have a minimum of 1 meter of free space surrounding and above the IRE.

The IRE manual describes the necessary service and maintenance processes, primarily focusing on filter replacements, VOC sensor replacements, and general unit maintenance. Carheal X provides a comprehensive service agreement that covers all relevant aspects of service, maintenance, and troubleshooting for a fixed monthly fee. This agreement guarantees an operational availability of 98%.

Data is transmitted to "the cloud," where it can be accessed by both Carheal X® and, based on prior agreement, the customer. Carheal X® utilizes the data for remote services and documentation of VOC levels at each site. The customer has the option to set up their own dashboard to access relevant data from individual sites, as well as overview data for selected or all sites, for statistical, regulatory, or benchmarking purposes. The remote monitoring services are included in the IRE Service Agreement.

Used filters should be disposed of as industrial waste. These filters are commercially available and considered standard filters. However, we strongly recommend leaving this task to CarhealX as part of our service agreement. With a fixed monthly fee, we ensure timely delivery of the required filters, supported by a 98% availability guarantee.

The VOC sensors require annual replacement, serving as a crucial component in the compliance processes for the IRE. We strongly advise entrusting Carheal X® with this responsibility as part of our service agreement. With a fixed monthly fee, we ensure timely delivery of the required filters and sensors, while conducting an annual maintenance and inspection on-site. Our services are backed by a 98% availability guarantee.

The VOC sensors require annual replacement, serving as a crucial component in the compliance processes for the IRE. We strongly advise entrusting Carheal X® with this responsibility as part of our service agreement. With a fixed monthly fee, we ensure timely delivery of the required filters and sensors, while conducting an annual maintenance and inspection on-site. Our services are backed by a 98% availability guarantee.

IR heaters are highly recommended. While Carheal X does not provide specific brand recommendations, we are able to supply all necessary equipment and consumables upon request. Additionally, UV curing can be utilized with specific UV products.

Local conditions are applicable, and it is important to note that Carheal X® cannot guarantee financing for the IRE in your specific area. However, as the IRE is considered mobile equipment, we have had positive experiences with financing options such as Grenke Leasing. Typically, it is possible to finance the unit over a period of 5 years.

Before making your purchase decision, Carheal X®, in collaboration with our strategic partner BASF, will assist you in setting up the necessary risk analysis for your site. We will also help define all required work processes, space requirements, and provide support throughout the approvals processes. Additionally, we can supply all the necessary equipment and consumables. If starting from scratch, anticipate an entry cost below €60,000, and rest assured that Carheal X® and BASF will provide extensive support throughout the process.

The staffing level primarily depends on the workload you plan to handle. The IRE can be operated by a single user, or you can establish processes to enhance throughput, which will determine the required number of staff members.

Carheal X® acknowledges that the cost-effectiveness of utilizing an IRE primarily relies on the number of vehicles available for repair and the scale of the jobs performed. We offer a standard calculator to assess the economic viability, where we collaborate with you to review your scope of work, market prices, and various cost components, including labor and consumables. With this information, we can calculate your specific economic case. As a general guideline, performing more than 3 jobs per day is typically necessary to break even, although multiple variables come into play. Let's conduct your calculation to determine the exact figures.

The active carbon filters are expected to have a lifespan of one year, influenced by various factors such as the volume of repairs conducted per day, week, or month, the size of repairs, overspray, and pollution levels from the surrounding air (e.g., exhaust gases from vehicles in the workshop). By monitoring the VOC levels in the vicinity of the IRE, it is possible to predict when the filters should be changed. As a general guideline, the microfilters should be replaced six times per year, while the paint stop filters need replacement every two weeks. The IRE Greenbox controller diligently monitors a comprehensive list of crucial parameters and components. In the event of a fault, you will be alerted in a manner appropriate to the nature of the issue. An alarm log is among the many features offered by the Greenbox controller.

The air supply and exhaust air volumes are regulated through fan speed settings. These settings are configured to maintain a slight vacuum inside the IRE by ensuring that more air is exhausted than supplied. The operator adjusts this setting on a daily basis and can easily monitor the desired vacuum level by observing the cloth of the expander being slightly pulled into the aluminum frame. The air exiting the portal can only escape the IRE through the forced exhaust ventilation.

No, if the filters are not functioning properly, it is crucial to halt operations in the IRE and address the issue promptly. Please contact CARHEAL X® for further assistance and support.

An experienced team can install and commission an IRE within one day. Similarly, dismantling the IRE can be completed in approximately half a day. While it is possible to perform the installation and dismantling yourself, you will be guided by our manuals.

The IRE is specifically designed to accommodate normal passenger vehicles and can accommodate vehicles with heights of up to 2.2m.

The IRE provides the closest working environment to a standard spray booth, distinguishing it from a prep station. We take pride in sharing the comprehensive facilities and functions of the IRE, as well as our commitment to ensuring a safe and compliant working environment.

The IRE is designed to accommodate up to 3 panels in a single paint operation. For larger jobs, multiple cycles may be necessary. Additionally, when it comes to roof jobs and other horizontal surfaces, creating optimal conditions inside an IRE may pose challenges.

Indeed, it is possible to have an expander at both ends of the IRE if you have the necessary space and requirement for it.